{"id":7052,"date":"2023-09-01T06:00:50","date_gmt":"2023-09-01T11:00:50","guid":{"rendered":"https:\/\/www.codinter.com\/en\/?p=7052"},"modified":"2023-11-28T12:00:03","modified_gmt":"2023-11-28T17:00:03","slug":"what-is-machine-maintenance","status":"publish","type":"post","link":"https:\/\/www.codinter.com\/en\/what-is-machine-maintenance\/","title":{"rendered":"What is machine maintenance?"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"7052\" class=\"elementor elementor-7052\" data-elementor-post-type=\"post\">\n\t\t\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-e88feb3 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"e88feb3\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-460adb4\" data-id=\"460adb4\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-3420922 elementor-widget elementor-widget-text-editor\" data-id=\"3420922\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<p>When it comes to machine maintenance, there are a lot of details to consider, and there is a matter that every production company must face.<\/p><p>There are several types of machine maintenance, but three of them are the most common. These are preventive, predictive, and corrective maintenance. In this article we are going to take a closer look at each one of them, but let\u2019s start with the basics.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-6af73ac elementor-widget elementor-widget-heading\" data-id=\"6af73ac\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">What is machine maintenance?<\/h2>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-273cefc elementor-widget elementor-widget-text-editor\" data-id=\"273cefc\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<p>Machine maintenance is, simply put, the process of keeping machines in good working condition. It involves performing regular tasks to inspect, clean, lubricate, and repair machines. It refers to the regular servicing and care of machinery and equipment to keep it operating safely and efficiently.<\/p><p>Effective machine maintenance is important for preventing failures, extending the life of machines, and improving safety. It keeps production assets in optimal operating condition to achieve reliability, quality, and safety goals. Some key points about machine maintenance:<\/p><ul><li>It aims to minimize downtime and maximize lifespan of equipment<\/li><li>Data-driven machine maintenance strategies are increasingly used based on predictive analytics<\/li><li>It is critical for industrial facilities, factories, plants to maintain production<\/li><li>Compliance with safety regulations is a key focus, identifying risks before incidents<\/li><li>It should be performed only by skilled technicians, certified if possible<\/li><li>Machine maintenance tasks can range from simple cleaning and lubrication to complex disassembly and overhaul<\/li><li>It reduces costs associated with replacements and unplanned stoppages<\/li><li>Documentation through computerized maintenance management systems is important<\/li><li>It uses technologies like machine sensors, data analytics, and machine learning algorithms to detect subtle changes and trends in equipment operation<\/li><li>It identifies developing problems like abnormal vibrations, temperature changes, lubricant breakdown, etc.<\/li><li>It forecasts maintenance needs based on degradation indicators rather than fixed schedules<\/li><li>The goal is to avoid unplanned reactive maintenance and do proactive maintenance just before failure<\/li><\/ul><p>Machine maintenance can be performed by in-house personnel or by outsourced maintenance providers. The best option for a particular organization will depend on a variety of factors, such as the size and complexity of the organization&#8217;s equipment, the budget, and the availability of skilled maintenance personnel.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-61b01d1 elementor-widget elementor-widget-shortcode\" data-id=\"61b01d1\" data-element_type=\"widget\" data-widget_type=\"shortcode.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<div class=\"elementor-shortcode\">\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"3710\" class=\"elementor elementor-3710\" data-elementor-post-type=\"ae_global_templates\">\n\t\t\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-c5e2df6 elementor-section-height-min-height elementor-section-content-middle elementor-section-boxed elementor-section-height-default elementor-section-items-middle\" data-id=\"c5e2df6\" data-element_type=\"section\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-no\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-top-column elementor-element elementor-element-299f62b\" data-id=\"299f62b\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-8904b4c elementor-widget elementor-widget-heading\" data-id=\"8904b4c\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<h3 class=\"elementor-heading-title elementor-size-small\">Everything you need to weld<\/h3>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-af200a1 elementor-widget-divider--view-line elementor-widget elementor-widget-divider\" data-id=\"af200a1\" data-element_type=\"widget\" data-widget_type=\"divider.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<div class=\"elementor-divider\">\n\t\t\t<span class=\"elementor-divider-separator\">\n\t\t\t\t\t\t<\/span>\n\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-6546a48 elementor-widget elementor-widget-heading\" data-id=\"6546a48\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">More than 40 years of welding experience<\/h3>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-bf0e8a8 elementor-icon-list--layout-traditional elementor-list-item-link-full_width elementor-widget elementor-widget-icon-list\" data-id=\"bf0e8a8\" data-element_type=\"widget\" data-widget_type=\"icon-list.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<ul class=\"elementor-icon-list-items\">\n\t\t\t\t\t\t\t<li class=\"elementor-icon-list-item\">\n\t\t\t\t\t\t\t\t\t\t\t<a href=\"tel:+13054704513\">\n\n\t\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-icon\">\n\t\t\t\t\t\t\t<i aria-hidden=\"true\" class=\"fas fa-phone-square-alt\"><\/i>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-text\">(+1) 305-470-4513<\/span>\n\t\t\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t<\/ul>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-48743ad elementor-widget elementor-widget-button\" data-id=\"48743ad\" data-element_type=\"widget\" data-widget_type=\"button.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<div class=\"elementor-button-wrapper\">\n\t\t\t<a class=\"elementor-button elementor-button-link elementor-size-sm\" href=\"https:\/\/www.codinter.com\/en\/contact\">\n\t\t\t\t\t\t<span class=\"elementor-button-content-wrapper\">\n\t\t\t\t\t\t<span class=\"elementor-button-icon elementor-align-icon-right\">\n\t\t\t\t<i aria-hidden=\"true\" class=\"fas fa-chevron-circle-right\"><\/i>\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t<span class=\"elementor-button-text\">Contact Us<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-top-column elementor-element elementor-element-bcb8c29\" data-id=\"bcb8c29\" data-element_type=\"column\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<section class=\"elementor-section elementor-inner-section elementor-element elementor-element-2fb3725 elementor-section-height-min-height elementor-section-boxed elementor-section-height-default\" data-id=\"2fb3725\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-inner-column elementor-element elementor-element-6ec402f\" data-id=\"6ec402f\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap\">\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-inner-column elementor-element elementor-element-9fb9d5f\" data-id=\"9fb9d5f\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap\">\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-2ea8646 elementor-widget elementor-widget-heading\" data-id=\"2ea8646\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Predictive maintenance<\/h2>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-682d00c elementor-widget elementor-widget-text-editor\" data-id=\"682d00c\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<p>Machine predictive maintenance is the use of data and analytics to predict when equipment is likely to fail. This allows for repairs to be scheduled before a failure occurs, minimizing downtime and costs. Predictive maintenance can be performed using a variety of methods, such as vibration monitoring, oil analysis, and infrared thermography.<\/p><p>Predictive maintenance is a valuable tool for organizations of all sizes. It can help to reduce downtime, extend the life of equipment, and improve safety. It is also a key component of Industry 4.0, which is the fourth industrial revolution that is characterized by the use of big data, artificial intelligence, and the Internet of Things (IoT).<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-f7c19d2 elementor-widget elementor-widget-heading\" data-id=\"f7c19d2\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Advantages of predictive maintenance<\/h3>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-03c015d elementor-widget elementor-widget-text-editor\" data-id=\"03c015d\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<p>Here are some of the benefits of machine predictive maintenance:<\/p><p><strong>Reduced downtime<\/strong>: By predicting when equipment is likely to fail, predictive maintenance can help to reduce downtime and improve productivity.<\/p><p><strong>Extended machine life<\/strong>: Predictive maintenance can help to extend the life of machines by preventing wear and tear. This can save money on replacement costs.<\/p><p><strong>Improved safety<\/strong>: Predictive maintenance can help to improve safety by ensuring that machines are in good working condition. This can help to prevent accidents and injuries.<\/p><p><strong>Reduced maintenance costs<\/strong>: Predictive maintenance can help to reduce maintenance costs by avoiding unnecessary repairs and by extending the time between scheduled maintenance tasks.<\/p><p><strong>Improved energy efficiency<\/strong>: Predictive maintenance can help to improve energy efficiency by ensuring that machines are operating at their optimal performance.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-6d1e5d8 elementor-widget elementor-widget-heading\" data-id=\"6d1e5d8\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">How to implement predictive maintenance<\/h3>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-51c88d4 elementor-widget elementor-widget-text-editor\" data-id=\"51c88d4\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<p>Predictive maintenance can be implemented in a variety of ways. One common approach is to use sensors to collect data on the condition of equipment. This data can then be analyzed using machine learning algorithms to predict when equipment is likely to fail. Another approach is to use historical data on equipment failures to develop predictive models.<\/p><p>Even though predictive maintenance is a complex technology, it is becoming more and more popular. As the cost of sensors and machine learning algorithms continues to decrease, predictive maintenance is becoming more affordable and accessible to organizations of all sizes.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-cd5cd25 elementor-widget elementor-widget-heading\" data-id=\"cd5cd25\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Examples of predictive maintenance<\/h3>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-cea5dd1 elementor-widget elementor-widget-text-editor\" data-id=\"cea5dd1\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<p>Here are some examples of how machine predictive maintenance is used in different industries:<\/p><p><strong>Manufacturing<\/strong>: It is used to monitor the condition of equipment in manufacturing plants, such as robots, CNC machines, and assembly lines. This helps to prevent equipment failures that can disrupt production and lead to lost revenue.<\/p><p><strong>Transportation<\/strong>: It is used to monitor the condition of vehicles in transportation fleets, such as trucks, buses, and trains. This helps to prevent breakdowns on the road that can lead to delays and safety hazards.<\/p><p><strong>Energy<\/strong>: It is used to monitor the condition of equipment in power plants and other energy facilities. This helps to prevent equipment failures that can lead to power outages and other disruptions.<\/p><p><strong>Healthcare<\/strong>: It is used to monitor the condition of medical equipment, such as MRI machines, X-ray machines, and patient monitors. This helps to prevent equipment failures that can delay or cancel patient procedures.<\/p><p>Machine predictive maintenance is a powerful tool that can help organizations to improve their operations and reduce costs. As technology continues to develop and become more affordable, it is likely to be adopted by even more organizations in the future.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-868794e elementor-widget elementor-widget-heading\" data-id=\"868794e\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Preventive maintenance<\/h2>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-3d4adb2 elementor-widget elementor-widget-text-editor\" data-id=\"3d4adb2\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<p>Machine preventive maintenance is the practice of performing regular maintenance tasks on machines to prevent failures from occurring. This can include tasks such as lubricating bearings, changing filters, and inspecting for signs of wear and tear. Preventive maintenance is typically performed on a schedule, such as once a month or once a year.<\/p><p>The goal of preventive maintenance is to extend the life of machines and reduce downtime. By identifying and fixing potential problems before they cause a failure, preventive maintenance can save organizations money in the long run.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-c3ac9a0 elementor-widget elementor-widget-heading\" data-id=\"c3ac9a0\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Advantages of preventive maintenance<\/h3>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-970ca29 elementor-widget elementor-widget-text-editor\" data-id=\"970ca29\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<p>Here are some of the benefits of machine preventive maintenance:<\/p><p><strong>Reduced downtime<\/strong>: By preventing equipment failures, preventive maintenance can reduce downtime and improve productivity.<\/p><p><strong>Extended machine life<\/strong>: Preventive maintenance helps to extend the life of machines by preventing wear and tear. This can save money on replacement costs.<\/p><p><strong>Improved safety<\/strong>: Preventive maintenance helps to improve safety by ensuring that machines are in good working condition. This can help to prevent accidents and injuries.<\/p><p><strong>Reduced maintenance costs<\/strong>: Preventive maintenance can help to reduce maintenance costs by avoiding unnecessary repairs and by extending the time between scheduled maintenance tasks.<\/p><p><strong>Improved energy efficiency<\/strong>: Preventive maintenance can help to improve energy efficiency by ensuring that machines are operating at their optimal performance.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-7c32ca0 elementor-widget elementor-widget-heading\" data-id=\"7c32ca0\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">How to implement preventive maintenance<\/h3>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-3284174 elementor-widget elementor-widget-text-editor\" data-id=\"3284174\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<p>Preventive maintenance can be performed by in-house personnel or by outsourced maintenance providers. The best option for a particular organization will depend on a variety of factors, such as the size and complexity of the organization&#8217;s equipment, the budget, and the availability of skilled maintenance personnel.<\/p><p>Tasks as simple as a visual inspection or as complex as a complete overhaul of a machine can be part of a preventive maintenance plan. The specific tasks that need to be performed will depend on the type of welding equipment and its operating environment. For example, welding machines that are used in a dusty environment may require more frequent filter changes.<\/p><p>It is important to note that preventive maintenance is not a guarantee against equipment failure. However, by performing regular preventive maintenance tasks, organizations can significantly reduce the risk of equipment failures and minimize the impact of failures that do occur.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-4763b57 elementor-widget elementor-widget-heading\" data-id=\"4763b57\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Examples of preventive maintenance<\/h3>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-78d3d99 elementor-widget elementor-widget-text-editor\" data-id=\"78d3d99\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<p>Here are some examples of how machine preventive maintenance is used in different industries:<\/p><p><strong>Manufacturing<\/strong>: The tasks may include inspecting and lubricating machinery, changing oil and filters, and cleaning and repairing equipment.<\/p><p><strong>Transportation<\/strong>: Inspecting and lubricating vehicles, changing tires and brakes, and servicing engines, are part of the task in this segment.<\/p><p><strong>Healthcare<\/strong>: It includes inspecting and calibrating medical equipment, cleaning and disinfecting equipment, and changing filters.<\/p><p><strong>Construction<\/strong>: It involves inspecting and lubricating heavy equipment, changing blades and other attachments, and servicing engines.<\/p><p><strong>Energy<\/strong>: The tasks may include inspecting and cleaning power plant equipment, changing filters, and servicing engines.<\/p><p><strong>Food and beverage<\/strong>: The cleaning and sanitizing of processing equipment, inspecting and lubricating equipment, and changing filters are part of the tasks to be performed.<\/p><p><strong>Hospitality<\/strong>: Preventive maintenance tasks in hospitality may include inspecting and cleaning hotel rooms and other facilities, servicing HVAC equipment, and changing air filters.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-a07f265 elementor-widget elementor-widget-heading\" data-id=\"a07f265\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Example of a predictive and preventive maintenance program<\/h2>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-e5af025 elementor-widget elementor-widget-text-editor\" data-id=\"e5af025\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<p>Let\u2019s see now an example of a predictive and preventive maintenance program for the welding and cutting equipment of a metalworking company that manufactures metal furniture<\/p><ol><li>Identify the welding equipment that needs to be covered by the program. This will include all the welding and cutting machines, wire feeders, and other accessories that are used in the manufacturing process<\/li><li>Assess the risk of failure for each piece of equipment. This can be done by considering factors such as the age of the equipment, the frequency of use, and the operating environment<\/li><li>Develop a maintenance schedule for each piece of equipment. This schedule should be based on the risk of failure and the manufacturer&#8217;s recommendations<\/li><li>Implement the maintenance schedule. This can be done in-house or by outsourcing to a maintenance provider<\/li><li>Monitor and adjust. Monitor the condition of the equipment and adjust the maintenance schedule as needed<\/li><\/ol><p>Here are some specific examples of predictive and preventive maintenance tasks that can be performed on welding and cutting equipment.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-fd30fea elementor-widget elementor-widget-heading\" data-id=\"fd30fea\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Activities for predictive maintenance tasks<\/h3>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-b777abd elementor-widget elementor-widget-text-editor\" data-id=\"b777abd\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<ul><li>Install vibration sensors on welding machines to monitor for abnormal vibration patterns indicating imminent failures. Track trends<\/li><li>Use thermal cameras to scan welder equipment and connections for hot spots that could denote issues like loose connections or friction<\/li><li>Monitor power quality metrics for spikes and anomalies that stress welders<\/li><li>Periodically take weld quality measurements and track over time. Detect declines indicating need for adjustments<\/li><li>Log runtime hours on welding machines and plan maintenance accordingly<\/li><\/ul>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-f1f2142 elementor-widget elementor-widget-heading\" data-id=\"f1f2142\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Activities for preventive maintenance tasks<\/h3>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-7d468de elementor-widget elementor-widget-text-editor\" data-id=\"7d468de\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<p>The following can be daily maintenance activities<\/p><ul><li>Quick visual\/audio check for obvious issues<\/li><li>Clean spatter and debris from fixtures<\/li><\/ul><p>The following can be weekly maintenance activities<\/p><ul><li>Clean air filters if present<\/li><li>Inspect welding tips\/nozzles and replace as needed<\/li><li>Verify calibrated settings on equipment<\/li><\/ul><p>The following can be monthly maintenance activities<\/p><ul><li>Thorough cleaning of parts and wigglers<\/li><li>Inspect all cables and hoses for damage<\/li><li>Test cooling system water quality<\/li><\/ul><p>The following can be quarterly maintenance activities<\/p><ul><li>Check all connections and bus links for tightness<\/li><li>Lubricate moving parts like carriage wheels<\/li><li>Verify calibration with test welds<\/li><\/ul><p>The following can be yearly maintenance activities<\/p><ul><li>Complete disassembly and overhaul of cooling pumps, torches, and internal components<\/li><li>Calibrate sensors, meters, gauges<\/li><li>Document all maintenance tasks, findings, parts installed and measurements. Continually optimize based on review of predictive data and failure rates<\/li><\/ul>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-0af3eea elementor-widget elementor-widget-shortcode\" data-id=\"0af3eea\" data-element_type=\"widget\" data-widget_type=\"shortcode.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<div class=\"elementor-shortcode\">\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"3702\" class=\"elementor elementor-3702\" data-elementor-post-type=\"ae_global_templates\">\n\t\t\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-c69f21b elementor-section-height-min-height elementor-section-content-middle elementor-section-boxed elementor-section-height-default elementor-section-items-middle\" data-id=\"c69f21b\" data-element_type=\"section\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-no\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-top-column elementor-element elementor-element-0a2ee27\" data-id=\"0a2ee27\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-39be11e elementor-widget elementor-widget-heading\" data-id=\"39be11e\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<h3 class=\"elementor-heading-title elementor-size-small\">Ask the experts<\/h3>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-8ec0f17 elementor-widget-divider--view-line elementor-widget elementor-widget-divider\" data-id=\"8ec0f17\" data-element_type=\"widget\" data-widget_type=\"divider.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<div class=\"elementor-divider\">\n\t\t\t<span class=\"elementor-divider-separator\">\n\t\t\t\t\t\t<\/span>\n\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-0232096 elementor-widget elementor-widget-heading\" data-id=\"0232096\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Our experts are ready to help you<\/h3>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-c4c68ce elementor-icon-list--layout-traditional elementor-list-item-link-full_width elementor-widget elementor-widget-icon-list\" data-id=\"c4c68ce\" data-element_type=\"widget\" data-widget_type=\"icon-list.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<ul class=\"elementor-icon-list-items\">\n\t\t\t\t\t\t\t<li class=\"elementor-icon-list-item\">\n\t\t\t\t\t\t\t\t\t\t\t<a href=\"tel:+13054704513\">\n\n\t\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-icon\">\n\t\t\t\t\t\t\t<i aria-hidden=\"true\" class=\"fas fa-phone-square-alt\"><\/i>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-text\">(+1) 305-470-4513<\/span>\n\t\t\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t<\/ul>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-20f890a elementor-widget elementor-widget-button\" data-id=\"20f890a\" data-element_type=\"widget\" data-widget_type=\"button.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<div class=\"elementor-button-wrapper\">\n\t\t\t<a class=\"elementor-button elementor-button-link elementor-size-sm\" href=\"https:\/\/www.codinter.com\/en\/contact\">\n\t\t\t\t\t\t<span class=\"elementor-button-content-wrapper\">\n\t\t\t\t\t\t<span class=\"elementor-button-icon elementor-align-icon-right\">\n\t\t\t\t<i aria-hidden=\"true\" class=\"fas fa-chevron-circle-right\"><\/i>\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t<span class=\"elementor-button-text\">Contact Us<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-top-column elementor-element elementor-element-c7fe924\" data-id=\"c7fe924\" data-element_type=\"column\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<section class=\"elementor-section elementor-inner-section elementor-element elementor-element-1ccae63 elementor-section-height-min-height elementor-section-boxed elementor-section-height-default\" data-id=\"1ccae63\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-inner-column elementor-element elementor-element-fc77f03\" data-id=\"fc77f03\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap\">\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-inner-column elementor-element elementor-element-bd21f0f\" data-id=\"bd21f0f\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap\">\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-668b598 elementor-widget elementor-widget-heading\" data-id=\"668b598\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Corrective maintenance<\/h2>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-84899f9 elementor-widget elementor-widget-text-editor\" data-id=\"84899f9\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<p>Machine corrective maintenance is the repair of equipment after it has failed. This type of maintenance is typically more expensive and disruptive than preventive maintenance, as it often requires downtime to repair the equipment. Corrective maintenance should be avoided whenever possible, but it is necessary in some cases.<\/p><p>Corrective maintenance is an important part of any organization&#8217;s maintenance strategy. However, it is important to note that it is not a substitute for preventive maintenance. Preventive maintenance is the best way to reduce the risk of equipment failures and minimize the impact of failures that do occur.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-3be1bc1 elementor-widget elementor-widget-heading\" data-id=\"3be1bc1\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Key aspects of corrective maintenance<\/h3>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-092c386 elementor-widget elementor-widget-text-editor\" data-id=\"092c386\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<p>We do not want to sound alarmists, but it is never good news when some equipment fails and needs urgent corrective maintenance. Key aspects of corrective maintenance include:<\/p><ul><li>The main goal is to fix actual equipment failures causing stoppages and restore operating status<\/li><li>Actions are taken after the equipment has already failed, in reaction to the problem, so it is reactive in nature<\/li><li>Troubleshooting is needed to diagnose root cause of failure based on symptoms<\/li><li>Often requires disassembly to access and remove broken components<\/li><li>Requires parts and tools for repair work. Inventory management is important<\/li><li>Focus is on swift repairs to minimize downtime<\/li><li>The aim is to get the equipment back to its pre-failure state<\/li><li>Temporary fixes may be needed before full repair is completed<\/li><li>Documentation of work details and parts are critical for tracking<\/li><li>Personnel need broad diagnostic and repair competency.<\/li><\/ul>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-3ee91ec elementor-widget elementor-widget-heading\" data-id=\"3ee91ec\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">How to implement corrective maintenance<\/h3>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-1a7d856 elementor-widget elementor-widget-text-editor\" data-id=\"1a7d856\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<p>Corrective maintenance can be performed by in-house personnel or by outsourced maintenance providers. The best option for a particular organization will depend on a variety of factors, such as the size and complexity of the organization&#8217;s equipment, the budget, and the availability of skilled maintenance personnel.<\/p><p>This can be a complex and time-consuming process. It is important to properly diagnose the problem before attempting to repair the equipment. This may require specialized knowledge and skills.<\/p><p>It is also important to use the correct parts and tools when performing corrective maintenance. Failure to do so could result in further damage to the equipment or even lead to safety hazards.<\/p><p>Once the repair is complete, it is important to test the equipment to ensure that it is working properly. This may involve running the equipment through a series of tests or simply observing it in operation.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-6301677 elementor-widget elementor-widget-heading\" data-id=\"6301677\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">How to minimize the need for corrective maintenance<\/h3>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-b254230 elementor-widget elementor-widget-text-editor\" data-id=\"b254230\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<p>Here are some tips for minimizing the need for corrective maintenance. By following these tips, you can help to extend the life of your equipment and reduce the need for corrective maintenance.<\/p><ul><li>Perform regular preventive maintenance tasks<\/li><li>Monitor the condition of your equipment for signs of wear and tear (predictive maintenance)<\/li><li>Use the equipment properly<\/li><li>Avoid overloading the equipment<\/li><li>Have the equipment inspected and serviced by a qualified technician on a regular basis.<\/li><\/ul>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-2feb176 elementor-widget elementor-widget-heading\" data-id=\"2feb176\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Why is machine maintenance important?<\/h2>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-e7d9526 elementor-widget elementor-widget-text-editor\" data-id=\"e7d9526\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<p>Here are some of the benefits of regular machine maintenance (preventive and predictive):<\/p><p><strong>Reduced downtime<\/strong>: Machine maintenance helps to prevent equipment failures, which can reduce downtime and improve productivity.<\/p><p><strong>Extended machine life<\/strong>: Machine maintenance helps to extend the life of machines by preventing wear and tear. This can save money on replacement costs.<\/p><p><strong>Improved safety<\/strong>: Machine maintenance helps to improve safety by ensuring that machines are in good working condition. This can help to prevent accidents and injuries.<\/p><p><strong>Increased efficiency<\/strong>: Machine maintenance can help to improve the efficiency of machines by ensuring that they are operating properly. This can lead to reduced energy costs and improved product quality.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-e775c80 elementor-widget elementor-widget-heading\" data-id=\"e775c80\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">How to apply machine maintenance in your plant?<\/h2>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-1ff331d elementor-widget elementor-widget-text-editor\" data-id=\"1ff331d\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<p>Which type of maintenance is best for a particular asset will depend on a variety of factors, such as the cost of downtime, the criticality of the asset, and the risk of failure. In general, it is best to use a combination of predictive, preventive, and corrective maintenance to achieve the most cost-effective and reliable maintenance strategy.<\/p><p>It is also important to note that predictive and preventive maintenance programs are not a one-size-fits-all solution. The best program for a particular company will depend on the size and complexity of the company&#8217;s welding equipment fleet, the budget, and the availability of skilled maintenance personnel.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-7db8f48 elementor-widget elementor-widget-heading\" data-id=\"7db8f48\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Tips to apply machine maintenance in the production plant<\/h3>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-53cd89b elementor-widget elementor-widget-text-editor\" data-id=\"53cd89b\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<p>Here are some additional tips for developing and implementing a successful predictive and preventive maintenance program for welding equipment:<\/p><ul><li>Use a computerized maintenance management system (CMMS) to track maintenance schedules and tasks<\/li><li>Train maintenance personnel on the specific predictive and preventive maintenance tasks that need to be performed<\/li><li>Use only high-quality replacement parts and tools<\/li><li>Test the equipment after maintenance is complete to ensure that it is working properly.<\/li><\/ul>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-01a3e58 elementor-widget elementor-widget-heading\" data-id=\"01a3e58\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Last thoughts<\/h3>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-fcb96e1 elementor-widget elementor-widget-text-editor\" data-id=\"fcb96e1\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<p>Follow the tips found in this article to establish your own predictive and preventive maintenance programs and get possible solutions on hand whenever you need to run corrective maintenance. By following these tips, you can help to extend the life of your welding equipment, reduce downtime, and improve safety.<\/p><p>As a summary, machine maintenance is an important part of any organization&#8217;s production strategy. By performing regular machine maintenance, organizations can reduce downtime, extend the life of their machines, improve safety, and increase efficiency.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>When it comes to machine maintenance, there are a lot of details to consider, and there is a matter that every production company must face. 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